CLEVPANEL

Machines for automatic cutting and hemming of quilted fabric panels.

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CLEVPANEL

Applications

Features

Our Clevline machines

are designed and built based on:

A high level of integration of all components of the machine. The robustness of the structure, the reliability of our mechanics and electronic components backed by our technology partners such as Siemens, Leuze Electronic and Kuka. The simplicity in its handling, great autonomy and low maintenance that allows our clients to focus on obtaining maximum productivity. Our high degree of innovation has enabled us to develop the intelligent manufacturing system CLEVERQUILT®. That means the total integration of our machines in the manufacturing processes, real time absolute control, adjusting work parameters, knowing the state of the machine at every moment and the tracking of the entire production process. Manufacturing with a high level of efficiency and maximizing the performance of the entire production chain. With our CLEVERQUILT® system you can increase your productivity and business profitability. This advanced system of production management means the intelligent adaptation of the concept of Industry 4.0 in the manufacture of mattresses and home textiles.

AUTOMATIC LUBRICATION SYSTEM

AUTOMATIC LUBRICATION SYSTEM

All heads have an automatic greasing system that prevents wear of parts and reduces maintenance times for comfort and safety.

INTEGRATED REMOTE ASSISTANCE MODULES

INTEGRATED REMOTE ASSISTANCE MODULES

All our machines have Ethernet connection modules that allow our technicians to maintain a control of the electronic behaviour of the equipment from our own offices.

WIRE BREAK SENSORS

WIRE BREAK SENSORS

Optionally, thread breaking sensors can be installed to avoid the production of defective products.

Data sheet

CLEVPANEL

Built according to the highest standards both in design and in the quality of its components, the ClevPanel Plus has been designed to improve the process of measuring, cutting and sewing of quilted fabric panels, optimizing production processes through reduction of costs in terms of time and in material waste. The ClevPanel is designed to work with any quilter available in the market (using a compensator) or from rolls of material, with maximum widths of 260cm (expandable to 300cm as an option for the home sector). It perfectly processes thicknesses of up to 8cm, regardless of the use of fibre, viscoelastic, memory foam… reaching productions over 1400 units per work shift.

PRODUCTION REFERENCE TABLE (Mattress)

* Fed from rolls or from a quilting machine
Measures Time per panel (s) Panels/minute Metres/minute
90 x 200 cm 19 seconds 3,2 panels 2,9 m
105 x 200 cm 19 seconds 3,1 panels 3,3 m
135 x 200 cm 20 seconds 3,0 panels 4,0 m
150 x 200 cm 21 seconds 2,8 panels 4,2 m

SPECIFICATIONS

Electrical installation 3 p + n + tt; 400 V AC; Minimum section 4 mm. Power installed 5 kW approximately.

Stable working pressure 6 Bar Air consumption 80 litres/minute.

Length range of the panels to be manufactured (perpendicular to the feed direction): [140, 150,… hasta 240 cm] (up to 280 cm as an option for the home textile industry)
Range of panels to be manufactured (feed direction): [80, 90,… hasta 220 cm]
1 left-side longitudinal cutting and sewing head, with 4 needles for double chain stitching
1 cross cutting and sewing head with 4 needles for double chain stitching
1 right-side longitudinal cutting and sewing head, with 4 needles for double chain stitching

DIMENSIONS (mm)

Approx. Weight: : 2200 kg

Overall height (with compensator)

2000 mm

Total Width

5500 mm

Total length

5300 mm

Approximate weight

2200 kg

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